Closed-Circuit Wind Tunnel Design

Aerodynamics Project & Airflow Testing

Project Overview

Complete design & analysis of a closed-circuit subsonic wind tunnel, including an axial fan. Methodology from literature review and analytical sizing, validated via full-channel CFD simulations across design & off-design conditions.

Abstract

Target was a 2.6 m×1.84 m test section at 100 m/s. Achieved <1% flow uniformity mid-plane (<3% overall), <0.17% turbulence intensity. Axial fan (isolated-airfoil + free-vortex) achieved 89% analytical and 80.85% CFD efficiency at ΔP = 853 Pa.

Geometry

Wind Tunnel Geometry

Velocity

CFD Velocity Profile

Pressure

CFD Pressure Profile

Test Section

Mid-Plane Test-Section Contour

Turbulence Height

Turbulence vs. Height

Turbulence Width

Turbulence vs. Width

  • Dimensions: 2.6 m × 1.84 m test section
  • Speed: 100 m/s (CFD: 103.25 m/s)
  • Uniformity: <1% mid-plane, <3% overall
  • Turbulence: <0.17%

Fan Mesh

Fan Mesh & Blade Design

Fan Velocity

Velocity Vector Contour

Fan Pressure

Fan Pressure Contour

Blade Loading

Blade Loading

Pressure Rise

Inlet→Outlet Pressure Rise

  • Type: Single-stage axial fan
  • Analytical η: 89%
  • Simulated η: 80.85%
  • ΔP: 853 Pa
  • Method: Airfoil theory & free vortex